
Lamination Coating Machine is a highly integrated advanced mechanical equipment, designed for laminating and laminating a variety of high-end materials in modern industrial production. It uses a specific process to accurately laminate substrates such as films, papers, non-woven fabrics, etc. of different materials, and coats a layer of functional coating on the surface to enhance the performance of the material, such as waterproofness, barrier properties, heat resistance, printing adaptability, etc. The machine integrates precision mechanical design, automatic control technology, material science and ergonomics principles, and can achieve efficient, stable and precise production processes.
High Speed Lamination Coating Machine parameter
Model: | SJC21A |
Brand: | Saibang Intelligence |
Adaptation Materials: | Suitable For Soft Packaging Of Food And Drugs, Special Aluminum Plastic Film For Battery Packaging, Pre Coating Film, Paper Cup Coating Film, Tetra Pak Packaging,non-Woven Fabric Coating,etc. |
Substrate Width: | 1100-2400mm |
Machine Design Speed: | 150-300m/min |
Features: | Double Station Unwinding And Rewinding With High Speed Automatic Splicing. Single And Double-Sided Coating Laminating. |
OEM: | OEM/ODM |
High Speed Lamination Coating Machine features
High-precision lamination and weight control
Data support: Lamination Coating Machine has excellent lamination strength, and its lamination accuracy can reach within ±0.05mm, ensuring high fit and stability between composite materials. At the same time, the machine has extremely precise control of weight, and can achieve precise control of ±1g/m², meeting the strict requirements of high-end materials for weight uniformity.
Detailed description: Through advanced servo control systems and high-precision sensors, the machine can monitor and adjust parameters such as pressure, temperature, and speed in the lamination process in real time to ensure that each layer of material can be laminated together in the best state, and the coating thickness is uniform, providing a solid guarantee for the quality of the final product.
Efficient lamination effect
Data support: The lamination speed can reach 150-300m/min, and the lamination thickness range is wide, from 5μm to 100μm, which can be precisely controlled to meet the needs of different application scenarios.
Detailed description: With advanced lamination technology and efficient coating head design, Lamination Coating Machine can achieve fast and uniform lamination effect. The coating head is precisely processed to ensure uniform coating distribution, no bubbles, no flow marks, and improve the appearance quality and functionality of the product. At the same time, the machine also has an automatic cleaning function, which effectively prevents the coating head from clogging and extends the service life of the equipment.
Humanized ergonomic design
Data support: The operation interface adopts a 15-inch high-definition touch screen with clear display and intuitive operation, which reduces the training cost of operators. At the same time, the overall height and width of the equipment are designed in accordance with ergonomic principles, reducing the labor intensity of operators.
Detailed description: The Lamination Coating Machine is designed with full consideration of the comfort and convenience of operators. The touch screen interface is friendly, supports multi-language switching, and the operation process is simple and easy to understand. The equipment layout is reasonable, and the key components are easy to access, which is convenient for daily maintenance and maintenance. In addition, the machine is equipped with an emergency stop button and safety protection devices to ensure the safety of operators.
High-speed automatic splicing and double-station rewinding and unwinding
Data support: The double-station rewinding and unwinding system supports a continuous operating speed of up to 300m/min, and the automatic splicing time is less than 5 seconds, which greatly improves production efficiency.
Detailed description: In order to meet the needs of large-scale production, Lamination Coating Machine is equipped with a double-station winding and unwinding system and high-speed automatic splicing function. When the material is exhausted or needs to be replaced, the system can automatically detect and quickly complete the splicing without stopping, ensuring the continuity and stability of production. At the same time, the double-station design allows one machine to process two materials of different specifications or materials at the same time, improving the utilization rate and flexibility of the equipment.
Single-sided and double-sided coating composite capability
Data support: Supports single-sided and double-sided coating composite, and the coating amount can be precisely adjusted to meet the processing needs of different products.
Detailed description: Lamination Coating Machine has single-sided and double-sided coating composite capabilities, and users can choose the appropriate coating method according to product characteristics and market demand. Whether it is single-sided waterproof and oil-proof treatment, or double-sided barrier enhancement, the machine can easily cope with it. At the same time, the coating amount can be precisely adjusted through the control system to ensure that each layer of coating can achieve the best effect.
Food packaging industry: In the field of food packaging, Lamination Coating Machine plays a vital role. It can compound aluminum foil, plastic film, paper and other materials to form packaging materials with excellent barrier properties, heat resistance and printing adaptability. These packaging materials are widely used in the packaging of beverages, snacks, frozen foods and other products, effectively extending the shelf life of the products and improving the market competitiveness of the products.
Medical soft packaging industry: Medical soft packaging has extremely high requirements for the hygiene, barrier properties and safety of materials. Lamination Coating Machine can compound medical-grade plastic film, aluminum foil, non-woven fabrics and other materials to form soft packaging materials that meet medical standards. These materials are widely used in the packaging of medicines, medical devices, medical consumables and other products, ensuring the sterility and safety of the products.
New energy battery industry: With the continuous development of new energy battery technology, the requirements for battery packaging materials are getting higher and higher. Lamination Coating Machine can compound high-end materials such as aluminum-plastic film and pre-coated film to form battery packaging materials with excellent barrier properties, electrolyte resistance and heat sealing properties. These materials are widely used in the packaging of new energy batteries such as lithium-ion batteries and supercapacitors, providing strong guarantees for the safety performance and service life of batteries.
Paper cup paper and Tetra Pak packaging industry: Paper cup paper and Tetra Pak packaging have special requirements for the waterproofness, heat resistance and printing adaptability of materials. Lamination Coating Machine can compound paper with plastic film, aluminum foil and other materials to form packaging materials with excellent performance. These materials are widely used in the production of disposable paper cups, beverage cartons and other products, meeting consumers' needs for convenient, hygienic and environmentally friendly packaging.
Non-woven fabric coating industry: As a new type of environmentally friendly material, non-woven fabrics are widely used in medical, sanitation, home and other fields. Lamination Coating Machine can compound non-woven fabrics with plastic films, coating agents and other materials to form non-woven fabric coating materials with specific functions. These materials are widely used in the production of medical protective clothing, sanitary napkins, diapers and other products, improving the comfort and functionality of the products.
High Speed Lamination Coating Machine maintenance
Daily cleaning and inspection: After daily production, the Lamination Coating Machine should be thoroughly cleaned. Use a soft cloth to wipe the surface of the equipment to remove dust and oil. At the same time, check the tightness of each component to ensure that there is no looseness. Pay special attention to the cleaning and maintenance of key components such as the coating head and composite roller to prevent blockage and wear.
Regular lubrication and replacement: According to the requirements of the equipment manual, regularly lubricate the transmission parts, bearings, chains, etc. of the Lamination Coating Machine. Choose a suitable lubricant to ensure the lubrication effect. At the same time, regularly check and replace severely worn parts such as seals and filters to prevent equipment failure and performance degradation.
Electrical system maintenance: Regularly check the electrical system of the Lamination Coating Machine, including motors, inverters, sensors, etc. Ensure that the electrical connections are firm and there is no looseness. Check the heat dissipation of electrical components to prevent overheating and damage. At the same time, regularly back up equipment parameters and programs to prevent data loss.
Calibration and debugging: Regularly calibrate and debug the Lamination Coating Machine to ensure that all equipment parameters are accurate. In particular, key parameters such as composite strength, weight control, and coating thickness should be adjusted strictly in accordance with product standards. At the same time, check the automatic control function of the equipment to ensure stable and reliable operation.
Safety protection and training: Strengthen the safety protection measures of Lamination Coating Machine to ensure the safety of operators. Set up obvious safety warning signs and equip necessary safety protection devices, such as emergency stop buttons, protective covers, etc. At the same time, regularly conduct safety training for operators to improve their safety awareness and operating skills and prevent safety accidents.
Foshan Saibang Intelligent Equipmemt Co., Ltd. is located in nanhai District, an important industrial town in Guangdong Province, is a research and development, manufacturing, sales in one of the National High-tech Enterprise. The founding team of the company has been deeply engaged in the new material industry for 15 years, and is committed to the R&D, manufacturing and technical integration of special equipment for the new material & medical and eisai special equipment, providing systematic solutions and technical services for customers. We have over 30 independent intellectual property rights, and after years of experience accumulation, we currently has customers all over the country, Southeast Asia, Europe, and South America.Our products include casting/laminating equipment, coating machine, non-woven special equipment, all kinds of non-standard automation equipment and related mechanical and electrical accessories.
We adhere to the development philosophy of "technology leading, quality winning, service first, and win-win cooperation", with continuous research and development power for the industry to push technical equipment of cutting edge, with stable quality based on competitive global market, with sincere technology service realize the value of customer demand.