Ultrasonic Embossing Machine is an advanced device that uses ultrasonic energy to emboss or pattern the surface of materials. It transmits ultrasonic energy to the processed material through high-frequency vibration, causing the material to instantly generate high temperature at the contact point, causing the surface of the material to partially melt and recombine, thereby forming the desired embossing pattern or texture.

1. High-frequency vibration and efficient embossing: Ultrasonic Embossing Machine adopts a high-frequency vibration system, and the vibration frequency is usually between 20kHz and 40kHz, ensuring that the ultrasonic energy can be quickly and evenly transmitted to the surface of the material. High-frequency vibration causes the material to generate high temperature instantly at the contact point, achieving efficient embossing. The single embossing time only takes 0.1 second to 0.3 seconds, and the production efficiency is significantly improved.

   
   

2. Wide-width processing capability: The equipment supports wide-width processing from 1000mm to 1800mm to meet the production needs of medical and health products of different specifications. The wide-width design enables the equipment to process multiple materials at the same time, further improving production efficiency, especially for large-scale production lines.

   
   

3. High-speed operation and stable output: The maximum design speed can reach 80m/min, and the normal production speed is 50-60m/min, ensuring high-efficiency production while maintaining the stability of embossing quality. The high-speed operation capability enables the equipment to meet the needs of high-output production lines and reduce unit product costs.

   
   

4. Precise temperature control and material protection: During the ultrasonic embossing process, the local temperature of the material surface can reach 200℃ to 300℃, but the equipment ensures that the temperature is precisely controllable through the intelligent temperature control system to avoid excessive melting or burning of the material. This feature effectively protects the physical properties of the material and ensures the quality of the final product.

   
   

5. Safety protection and convenient operation: The equipment is equipped with a better human-machine operation interface, and the operator can easily set parameters and monitor the production status through the touch screen. Strengthened safety protection measures include emergency stop buttons, protective covers, safety gratings, etc. to ensure the safety of operators. The operation and maintenance space is better, which is convenient for daily maintenance and troubleshooting.

   
   

6. More reasonable process route: Ultrasonic Embossing Machine adopts a more reasonable product process route. From material feeding, embossing molding to finished product discharging, the entire process is highly automated, reducing manual intervention and ensuring production efficiency and quality. After the process route is optimized, the scrap rate is reduced to less than 1%, significantly improving production efficiency.

Medical supplies production

• Surgical gowns and protective clothing: Ultrasonic embossing technology can be used for surface embossing of surgical gowns and protective clothing to enhance the breathability and anti-slip properties of the material while maintaining the waterproof performance of the material. The embossed pattern can be designed as a breathable hole or anti-slip texture to improve the wearing comfort and safety of medical staff.

• Medical dressings: In the production of medical dressings (such as gauze and bandages), ultrasonic embossing can be used to fix the shape of the dressing, increase the adsorption and fit of the dressing, and improve the wound care effect.

Sanitary products production

• Diapers and sanitary napkins: Ultrasonic embossing technology can be used for surface embossing of diapers and sanitary napkins to form diversion grooves or breathable holes, increase the absorption speed and diffusion of liquids, and keep the surface dry. The embossed pattern can be designed as beautiful patterns such as flowers and stars to increase the added value of the product.

• Wet wipes and cotton soft wipes: In the production of wet wipes and cotton soft wipes, ultrasonic embossing can be used to increase the softness and water absorption of the material, while forming a three-dimensional texture to enhance the use experience.

Nonwoven fabric processing

• Filter materials: Ultrasonic embossing technology can be used to emboss the surface of filter materials to form a microporous structure, improve filtration efficiency and air permeability. The embossing pattern can be designed as a honeycomb or grid shape to enhance the mechanical strength of the material.

• Sound insulation materials: In the production of sound insulation materials, ultrasonic embossing can be used to increase the density and sound insulation performance of the material, while forming a three-dimensional texture to enhance the sound absorption effect of the material.

Household goods production

• Carpets and floor mats: Ultrasonic embossing technology can be used to emboss the surface of carpets and floor mats to form anti-slip textures or patterns, and enhance the beauty and practicality of the product. The embossed pattern can be designed as a geometric figure or a natural pattern to meet the needs of different consumers.

• Curtains and tablecloths: In the production of curtains and tablecloths, ultrasonic embossing can be used to increase the three-dimensional sense and texture of the material, while forming decorative patterns to enhance the grade of the home environment.

Daily cleaning and inspection

Equipment surface cleaning: After production every day, wipe the surface of the equipment with a soft cloth to remove dust and stains to avoid long-term accumulation and equipment corrosion.

Component inspection: Regularly check the connection of key components such as ultrasonic generators, transducers, and vibration heads to ensure that there is no looseness or damage. If any abnormality is found, contact professional maintenance personnel in time.

Lubrication and rust prevention

Lubrication system maintenance: Regularly check the lubrication system of the equipment to ensure that the lubricating oil is sufficient and leak-free. It is recommended to replace the lubricating oil every 3 months and use special lubricating oil to extend the service life of the equipment.

Rust prevention: In a humid environment, the surface of the equipment is prone to rust. It is recommended to perform anti-rust treatment on the surface of the equipment once a month, apply rust inhibitor or anti-rust paint to protect the metal parts of the equipment.

Component replacement and calibration

Vibration head replacement: The vibration head is the core component of the ultrasonic embossing machine and is prone to wear after long-term use. It is recommended to check the wear of the vibration head every 6 months. If severe wear is found, it should be replaced in time.

Calibration and debugging: Calibrate and debug the equipment regularly to ensure that the ultrasonic frequency, amplitude and temperature parameters meet the production requirements. It is recommended to perform a comprehensive calibration every 3 months to ensure stable operation of the equipment.

Electrical system maintenance

Electrical component inspection: Regularly check the electrical components of the equipment, such as relays, contactors, sensors, etc., to ensure that they are not aged or damaged. If abnormalities are found, they should be replaced in time to avoid electrical failures causing equipment shutdowns.

Grounding protection: Ensure that the equipment is well grounded to avoid leakage or static electricity accumulation. It is recommended to check the grounding wire connection once a month to ensure that the grounding resistance meets safety standards.

Environmental control

Temperature and humidity control: The ultrasonic embossing machine is sensitive to ambient temperature and humidity. It is recommended to place the equipment in an environment with a temperature of 15℃ to 35℃ and a humidity of 40% to 70% to avoid damage to the equipment caused by high temperature, high humidity or low temperature, low humidity.

Dust and shockproof: The equipment should be placed in a dust-proof and shock-proof environment to avoid dust and vibration affecting the operation of the equipment. It is recommended to use dust covers and shock-absorbing pads to protect the equipment from external interference.

Training and Records

Operator Training: Operators are trained regularly to improve their equipment operation skills and maintenance awareness. The training content includes equipment operation procedures, safety precautions, daily maintenance methods, etc.

Maintenance Records: Equipment maintenance records are established to record in detail the time, content, parts replaced, and other information of each maintenance. Maintenance records help track the operating status of the equipment, detect potential problems in a timely manner, and extend the service life of the equipment.